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Projects/Information
Exchange
Low-VOC
Coatings for Medium
Caliber Ammunition
Project Number:
J-98-OC-013
Meeting/Teleconference Summaries
The Meeting and Teleconference Summaries
contains basic information about this project and a summary paragraph
from each meeting or teleconference held for this project.
Contractor:
Alliant Techsystems, Galion, Inc., General Dynamic OTS, formerly Primex
Technologies
Potential Programs/Owners:
Medium caliber ammunition and weapons used by the Air Force, Army, and
Marines
- 20-mm
Ammunition: M55, M221, M940, PGU 27 series, PGU 28 series, and
PGU 30 series
- 25-mm Ammunition:
M792, M793, MK-210, PGU 23, PGU 25, PGU 32, and PGU 38
- 30-mm Ammunition:
M788, M789, PGU 13, PGU 14, and PGU 15
- Weapons: GAU-8 (30-mm), GAU-12 (25-mm), M197 (20-mm), M230
(30-mm), M242 (25-mm), M61A1/A2 (20-mm), MK 15 (20-mm), MK 389 (25-mm),
and MK 44 (30-mm)
Material(s)
Targeted for Reduction/Elimination: VOCs
and HAPs
in organic topcoats applied to exterior of surfaces of medium caliber
ammunition (20-mm to 30-mm) projectile bodies for identification and corrosion
protection
Phase(s)
in Methodology: III, Business and
IV, Demonstration/Validation
Milestones
and Prior Decisions:
- July 29, 2002, completed
the Project Closeout Report
- March 5, 2002, the JG-PP
Working Group agreed with the Army's recommendation to terminate the
project since the stakeholders were unable to agree on which coatings
successfully met the requirements of phase I testing and which coatings
performed well enough to advance to phase II testing. Also, the project's
primary original equipment manufacturer, General Dynamics, questioned
the overall need for the project to continue.
- August 2001, completed
Phase I testing
- February 1, 2001 the PAR
was completed
- July 16, 2000, all JTP
endorsements have been received, preparing for testing
- March 28, 2000, teleconference
to select candidate alternative coatings for testing
- January 19, 2000, meeting
to review and revise JTP
- October 26-27, 1999 meeting
to refine draft JTP
- August 24-25, 1999 meeting
to discuss project, defined project scope.
Date of Last
Meeting/Teleconference: December 11, 2001
Next Scheduled Meeting/Teleconference: None, project has been closed
Meeting/Teleconference
Summaries:
On December 11,
2001, technical representatives from the Naval Warfare Center, Crane and
Alliant Techsystems, participated in a teleconference with representatives
from the JG-PP Working Group and the National Defense Center for Environmental
Excellence/Concurrent Technologies Corporation. The primary objectives
of the meeting were to discuss/review monies left in budget and cost estimate
to redo phase I, and review suggested changes to the testing matrix. During
the teleconference, the stakeholders were updated on the project's status,
and any concerns or action items were addressed. Please review the updated
Action Item list.
On December 3,
2001, technical representatives from the Air Force Material Command and
Alliant Techsystems, participated in a teleconference with representatives
from the JG-PP Working Group and the National Defense Center for Environmental
Excellence/Concurrent Technologies Corporation. The primary objectives
of the meeting were to update participants on the status of the ESTCP
funding and review current budget and monies left from coupon testing.
During the teleconference, the stakeholders were updated on the project's
status, and any concerns or action items were addressed. Please review
the updated Action Item list.
On November 19,
2001, technical representatives from the Air Force Material Command, Alliant
Techsystems, Army Armament Research and Development Energy Center, Naval
Surface Warfare Center - Crane, and Primex Technologies, participated
in a teleconference with representatives from the JG-PP Working Group
and the National Defense Center for Environmental Excellence/Concurrent
Technologies Corporation. The primary objectives of the meeting were to
update participants on the status of the ESTCP funding, and General Dynamic's
Red Lion Facility to perform a limited production run of the Kem Aqua.
During the teleconference, the stakeholders were updated on the project's
status, and any concerns or action items were addressed. Please review
the updated Action Item list.
On November 8,
2001, technical representatives from General Dynamics, Hill Airforce Base,
Eglin Airforce Base and the Air Force Material Command participated in
a teleconference with representatives from the JG-PP Working Group and
the National Defense Center for Environmental Excellence/Concurrent Technologies
Corporation. The primary objectives of the meeting were to update participants
on the status of the ESTCP funding, review current budget and monies left
from coupon testing, and discuss the cost estimates for phase II testing.
During the teleconference, the stakeholders were updated on the project's
status, and any concerns or action items were addressed. Please review
the updated Action Item list.
On October 30,
2001, technical representatives from Alliant Techsystems, Naval Surface
Warfare Center - Crane, Picatinny, Hill Airforce Base, Eglin Airforce
Base and the Air Force Material Command participated in a teleconference
with representatives from the JG-PP Working Group and the National Defense
Center for Environmental Excellence/Concurrent Technologies Corporation.
The primary objectives of the meeting were to update participants on the
status of the ESTCP funding, discuss the cost estimates for phase II testing
of Kem Aqua, and identify steps necessary for the path forward into phase
II testing. During the teleconference, the stakeholders were updated on
the project's status, and any concerns or action items were addressed.
Please review the updated Action Item list.
On October 23,
2001, technical representatives from Alliant Techsystems, Naval Air Systems
Command, Picatinny, and the Air Force Material Command participated in
a teleconference with representatives from the JG-PP Working Group (formerly
the Joint Acquisition Sustainment Pollution Prevention Activity) and the
National Defense Center for Environmental Excellence/Concurrent Technologies
Corporation. The primary objectives of the meeting were to discuss the
stakeholders' review of the testing results for Phase I and their recommendations
for the future activities for this project, and review open action items.
During the teleconference, the stakeholders were updated on the project's
status, and any concerns or action items were addressed.
On October 2,
2001, technical representatives from Eglin Air Force Base, Naval Surface
Warfare Center, Crane and Air Force Material Command participated in a
teleconference with representatives from the JG-PP Working Group (formerly
the Joint Acquisition Sustainment Pollution Prevention Activity) and National
Defense Center for Environmental Excellence/Concurrent Technologies Corporation.
The primary objectives of the meeting were to discuss the stakeholders'
review of the testing results for Phase I and their recommendations for
the future activities for this project, and review open action items.
During the teleconference, the stakeholders were updated on the project's
status, and any concerns or action items were addressed. Please review
the updated Action Item list.
On September 10,
2001, technical representatives from Armaments Research, Development and
Engineering Command, Alliant Techsystems, Hill Air Force Base, and Air
Force Material Command, participated in a teleconference with representatives
from the Joint Acquisition Sustainment Pollution Prevention Activity and
National Defense Center for Environmental Excellence/Concurrent Technologies
Corporation. The primary objectives of the meeting were to discuss the
stakeholders' review of the testing results for Phase I and their recommendations
for alternatives to move on to phase II testing, and review open action
items. During the teleconference, the stakeholders were updated on the
project's status, and any concerns or action items were addressed.
On August 28,
2001, technical representatives from General Dynamics OTS, Galion, Naval
Service Warfare Center at Crane, Eglin Air Force Base, Alliant Techsystems,
Hill Air Force Base, and Air Force Material Command, participated in a
teleconference with representatives from the Joint Acquisition Sustainment
Pollution Prevention Activity and National Defense Center for Environmental
Excellence/Concurrent Technologies Corporation. The primary objectives
of the meeting were to discuss the review of the testing results for Phase
I, setup a schedule for the review and comment period for both the testing
results and the JTR for Phase I, discuss preparations for phase II testing,
and review open action items. During the teleconference, the stakeholders
were updated on the project's status, and any concerns or action items
were addressed.
On July 31, 2001,
technical representatives from Naval Service Warfare Center at Crane,
Eglin Air Force Base, Alliant Techsystems, Hill Air Force Base, and Air
Force Material Command, participated in a teleconference with representatives
from the Joint Acquisition Sustainment Pollution Prevention Activity and
National Defense Center for Environmental Excellence/Concurrent Technologies
Corporation. The primary objectives of the meeting were to discuss current
activities, the status of phase I testing, preparations for phase II testing,
and review open action items. During the teleconference, the stakeholders
were updated on the project's status, and any concerns or action items
were addressed.
On July 10, 2001,
technical representatives from Naval Service Warfare Center at Crane,
Eglin Air Force Base, and Air Force Material Command, participated in
a teleconference with representatives from the Joint Acquisition Sustainment
Pollution Prevention Activity and National Defense Center for Environmental
Excellence/Concurrent Technologies Corporation. The primary objectives
of the meeting were to discuss current activities, the status of phase
I testing, preparations for phase II testing, and review open action items.
During the teleconference, the stakeholders were updated on the project's
status, and any concerns or action items were addressed.
On June 19, 2001,
technical representatives from General Dynamics OTS, HQ Air Force Military
Command, Hill Air Force Base, Naval Service Warfare Center at Crane, and
Industrial Ecology Center met with representatives from the Joint Acquisition
Sustainment Pollution Prevention Activity and National Defense Center
for Environmental Excellence/Concurrent Technologies Corporation at CTC's
Environmental Technology Facility (ETF) in Johnstown, PA. The primary
objectives of the meeting were to discuss current activities and the status
of phase I testing, review the JTP requirements for phase II, and present
and discuss submitted cost estimates for phase II testing. During the
meeting, the stakeholders were presented with the tentative testing schedule
for phase II and any concerns or action items were addressed.
On June 12, 2001,
technical representatives from General Dynamics OTS, Galion, Inc., Hill
Air Force Base, Naval Service Warfare Center at Crane, and Eglin Air Force
Base participated in a teleconference with representatives from the Joint
Acquisition Sustainment Pollution Prevention Activity and National Defense
Center for Environmental Excellence/Concurrent Technologies Corporation.
The primary objectives of the meeting were to discuss current activities
and the status of phase I testing, review open action items, present and
discuss submitted cost estimates for phase II testing, and discuss any
issues or concerns regarding the June 19, 2001 face-to-face meeting to
be held at CTC's facilities in Johnstown, PA. During the teleconference,
the stakeholders were updated on the project's status, and any concerns
or action items were addressed.
On May 29, 2001,
technical representatives from Alliant Techsystems and Eglin Air Force
Base participated in a teleconference with representatives from the Joint
Acquisition Sustainment Pollution Prevention Activity and National Defense
Center for Environmental Excellence/Concurrent Technologies Corporation.
The primary objectives of the meeting were to discuss current activities
of phase I testing, review open action items, present and discuss submitted
cost estimates for phase II testing, and review the agenda for the June
19, 2001 face-to-face meeting to be held at CTC's facilities in Johnstown,
PA. During the teleconference, the stakeholders were updated on the project's
status, and any concerns or action items were addressed.
On May 15, 2001,
technical representatives from General Dynamics OTS (formerly Primex Technologies)
and Naval Surface Warfare Center Crane Division participated in a teleconference
with representatives from the Joint Acquisition Sustainment Pollution
Prevention Activity and National Defense Center for Environmental Excellence/Concurrent
Technologies Corporation. The primary objectives of the meeting were to
discuss current activities of phase I testing, review open action items,
present and discuss submitted cost estimates for phase II testing, and
finalize a date for a face-to-face meeting to be held at CTC's facilities
in Johnstown, PA. During the teleconference, the stakeholders were updated
on the project's status, and any concerns or action items were addressed.
On April 30, 2001,
technical representatives from General Dynamics OTS (formerly Primex Technologies),
Eglin Air Force Base, and Naval Surface Warfare Center Crane Division
participated in a teleconference with representatives from the Joint Acquisition
Sustainment Pollution Prevention Activity and National Defense Center
for Environmental Excellence/Concurrent Technologies Corporation. The
primary objectives of the meeting were to discuss current activities of
phase I testing, review open action items, present and discuss submitted
cost estimates for phase II testing, and request cost estimates and information
still needed for the planning of phase II testing. During the teleconference,
the stakeholders were updated on the project's status, and any concerns
or action items were addressed.
On April 17, 2001,
technical representatives from General Dynamics OTS (formally Primex Technologies)
and Naval Surface Warfare Center Crane Division participated in a teleconference
with representatives from the Joint Acquisition Sustainment Pollution
Prevention Activity and National Defense Center for Environmental Excellence/Concurrent
Technologies Corporation. The primary objectives of the meeting were to
discuss current activities of phase I testing, review open action items,
present and discuss submitted cost estimates for phase II testing, and
request cost estimates and information still needed for the planning of
phase II testing. During the teleconference, the stakeholders were updated
on the project's status, and any concerns or action items were addressed.
On March 6, 2001,
technical representatives from Galion, Inc., General Dynamics OTS (formerly
Primex Technologies), Alliant Techsystems, Ogden Air Logistics Center,
Naval Surface Warfare Center Crane Division, Hill Air Force Base and Wright-Patterson
Air Force Base participated in a teleconference with representatives from
the Joint Acquisition Sustainment Pollution Prevention Activity and National
Defense Center for Environmental Excellence/Concurrent Technologies Corporation.
The primary objectives of the meeting were to review open action items,
present and discuss submitted cost estimates for phase II testing, and
request cost estimates and information still needed for the planning of
phase II testing. During the teleconference, the stakeholders were updated
on the project's status, and any concerns or action items were addressed.
Please review the updated Action Item list.
On February 20,
2001, technical representatives from Galion, Inc., Ogden Air Logistics
Center, and Wright-Patterson Air Force Base participated in a teleconference
with representatives from the Joint Acquisition Sustainment Pollution
Prevention Activity and National Defense Center for Environmental Excellence/Concurrent
Technologies Corporation. The primary objectives of the meeting were to
inform project participants of the difficulties encountered during the
coating of panels for coupon testing; outline corrective measures that
will be taken to ensure proper coating of the panels in the future; and
discuss and address requirements of Open Action Items concerning production
schedules and cost estimates for Phase II testing, the projectile body
and cartridge testing. During the teleconference, the stakeholders were
updated on the project's status, and any concerns or action items were
addressed. Please review the updated Action Item list.
On November 7,
2000, technical representatives from Alliant Techsystems, Galion, Inc.
and Ogden Air Logistics Center participated in a teleconference with representatives
from the Joint Acquisition Sustainment Pollution Prevention Activity and
National Defense Center for Environmental Excellence/Concurrent Technologies
Corporation. The primary objective of the meeting was to address difficulties,
review options, and come to a decision concerning the procurement of the
modified MIL-P-11414E alkyd primer for coupon testing. Shortly before
the teleconference, new information was received from Sherwin-Williams
indicating that they would be able to provide the primer for testing.
During the teleconference, the stakeholders were updated on the project's
status, and any concerns or action items were addressed. Please review
the updated Action Item list.
On March 28, 2000,
technical representatives from Alliant Techsystems, Primex Technologies,
Ogden Air Logistics Center, and the U.S. TACOM-ARDEC
participated in a teleconference with representatives from JASPPA
and the NDCEE/CTC.
The primary objectives of the meeting were to discuss and select candidate
coatings for testing. All action items relating to the JTP and selection
of candidate coatings for testing were closed. The JTP has been distributed
to technical representatives for their final review, and will be distributed
for coordination of stakeholder approvals, Air Force, Army, Navy, and
OEMs,
by the end of April 2000. A new action item was assigned, for representatives
of the ammunition manufacturers to provide some estimated production schedules
for a period beginning in January 2001; this will facilitate decisions
about execution of projectile body and cartridge testing. The project
participants selected four candidate alternative coatings for testing:
KEM AQUA® waterborne enamel from Sherwin-Williams, TioTech®
40 Low-VOC waterbase air-dry coating from Tioga Coatings, appropriate
colors of coatings based on the MIL-P-11414E alkyd primer from Sherwin-Williams,
and Ultraviolet Curing Coating from Ecology Coatings.
On March 13, 2000,
technical representatives from Galion, Inc., Primex Technologies, Naval
Air Systems Command, and the TACOM-ARDEC participated in a teleconference
with representatives from the JASPPA and NDCEE/CTC. The primary
objectives of the meeting were to (1) finalize the draft JTP, and (2)
discuss and select candidate coatings for testing. The group reviewed
the draft JTP and agreed to a few minor modifications. Because some participants
experienced difficulties with the electronically-transmitted draft list
of candidate alternative coatings, discussion of candidate coatings was
postponed until the next teleconference. A number of action items were
closed, and new action items were assigned. The results of the discussions
at this meeting will be incorporated into the JTP. Project participants
will continue efforts to identify promising candidate coatings. Project
participants will continue pursuing sources of funding or "in-kind" contributions
for this project.
On January 19,
2000, technical representatives from Alliant Techsystems, Galion, Inc.,
Primex Technologies, U.S. Army IEC,
NAVAIR,
NSWC,
OO-ALC,
WR-ALC,
and the TACOM ARDEC met with representatives from the JASPPA and NDCEE/CTC
at WR-ALC, Robins Air Force Base, GA. The primary objectives of the meeting
were to (1) finalize the draft JTP, (2) discuss and select candidate coatings
for testing, and (3) consider and approve SPI
concept paper allowing use of single colors for blue, black, yellow, and
red for medium caliber ammunition projectile bodies. Discussion of SPI
issues was not covered at this meeting due to time constraints, but the
subject briefing slides are attached to these minutes. The briefing slide
file (spi_011999.doc) contains "speaker's notes" along with the slides.
On October 26,
1999 and October 27, 1999, representatives from Alliant Techsystems, Galion,
Inc., Primex Technologies, AFMC,
U.S. Army IEC, NAVAIR, NSWC, OO-ALC, TACOM-ARDER and WR-ALC met with representatives
from the JASPPA and NDCEE/CTC. The purpose of the meeting was to
review and discuss JTP requirements and candidate alternatives to current
high-VOC coatings used on medium caliber ammunition. The group reviewed
the draft JTP and agreed to a number of modifications. Some of the key
modifications include refinement of the project scope to include 20-mm
to 30-mm ammunition; identification of coupon tests, projectile body tests,
complete cartridge tests; and identification of some tests as extended
requirements. A number of action items were assigned to meeting participants
to provide additional information that will aid in refining the test descriptions
in the JTP. The results of this meeting will be incorporated into a new
draft of the JTP, to be discussed at the next project meeting. The next
meeting will also include discussions about the candidate alternative
coatings.
On August 24,
1999 and August 25, 1999, representatives from Alliant Techsystems, Galion,
Inc., Primex Technologies, AFMC, U.S. Army IEC, NAVAIR, OO-ALC, TACOM-ARDER,
and the DCMC
met with representatives from the JASPPA and NDCEE/CTC. The purpose
of the meeting was to introduce stakeholders to the JG-PP
program, and begin to identify performance requirements for a JTP focused
at reducing or eliminating volatile organic compounds and hazardous air
pollutants from topcoats applied to medium caliber (20 to 35 millimeter
diameter) ammunition for identification and corrosion protection. All
meeting participants agreed that this project should be pursued using
the JG-PP methodology. The group reviewed the draft JTP and agreed to
a number of modifications. A number of action items were assigned to meeting
participants to provide additional information that will aid in refining
the project definition or the test descriptions in the JTP. The results
of this meeting will be incorporated into a new draft of the JTP, to be
discussed at the next project meeting.
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