Projects/Active

Hexavalent Chromium Coating Alternatives

Project Number: 08-OC-36

The JG-PP is partnering with the DoD services, NASA and DLA to support a hexavalent chromium coating alternatives technology survey focusing on organic coatings. The effort will compile information on prior work accomplished, identify gaps in the current technology and identify potential alternatives for future demonstration/validation consideration. Under the Clean Air Act (CAA), the Environmental Protection Agency (EPA) regulates hexavalent chromium emissions as a hazardous air pollutant (HAP) in accordance with the Aerospace National Emission Standards for Hazardous Air Pollutants (NESHAP) rule. Hexavalent chromium is also strictly regulated by the Occupational Safety and Hazard Administration (OSHA).

To date, there is no single across the board hexavalent chrome alternative solution. Solutions may be substrate or process specific. While there have been many studies and solutions qualified in some applications, there remains a need to provide a consolidated assessment of the current state of available technologies, potential demonstration/validation ready alternatives. Consideration will also be given to establishing a group similar to the Joint Service Solvent Substitution Working Group that would focus on identifying and validating solutions for areas that have not yet been able to qualify alternatives. Organic pretreatments and primers contain hexavalent chromium (Cr+6) as a corrosion preventive/control element in the coating system. Many studies have been accomplished to remove the Cr+6 from both of these coatings, but many studies have looked at specific layers within the coating system. Organic topcoats are the primary source of barrier-type protection against environmental degradation of DoD aircraft, weapon systems and support equipment. They must be resistant to chemicals, ultraviolet radiation, and moisture, while imparting flexibility and a cleanable surface. In addition, these materials provide passive countermeasures against many enemy threats. Hexavalent chromium is not typically present in topcoats.

The initial effort will focus on discussions with subject matter experts, key DoD, NASA and OEM sources to establish an information baseline for conducting a detailed literature and Internet technology search. The results will be compiled and distributed to participants to share the findings, technology gaps, and potential courses of action for follow-on efforts.

 

 

This site last updated July 8, 2008.


Send all questions and comments to jgpp@ctc.com